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DU104 Digital Imaging Detection System for Pressure Vessel Welds

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DU104 Digital Imaging Detection System for Pressure Vessel Welds

Product Information

Place of Origin: SUZHOU CHINA
Brand Name: DOTHING
Model Number: DU104W

Product Business Terms

Minimum Order Quantity: 1
Price: USD $120,000
Packaging Details: Freight packaging
Delivery Time: 3 months
Payment Terms: 30% Advance charge,65% Payment for shipment5% Delivery payment
Supply Ability: Annual production of 20 sets

Main Purpose:

Advanced inspection equipment tailored for weld seam examination in pressure vessels, boiler drums, pipelines, storage tanks, and vacuum-insulated storage tanks. Our customizable solutions ensure precise detection and adherence to stringent quality standards.

Product Introduction

Weld seam internal defects are pivotal factors influencing the quality and safety of industrial components. Detecting even the minutest flaws in a timely manner is paramount for ensuring operational safety and averting potential accidents.

Drawing on the expertise of the Suzhou X-ray Digital Imaging Technology Engineering Center and backed by over two decades of experience in digital imaging, Daoqing Technology stands at the forefront as a leading supplier of industrial X-ray non-destructive testing systems. Our cutting-edge DU104 solution is meticulously designed to facilitate rapid and automated inspection processes, prioritizing optimal detection rates and user-friendly operation. Equipped with state-of-the-art all-digital flat panel imagers and Daoqing's advanced High-Definition Imaging (HDI) technology, our systems deliver unparalleled defect detection capabilities. They not only meet but exceed the stringent inspection standards of special equipment, such as JB/T4730 and ASME V requirements, ensuring the highest quality inspection tasks.

The DU104 configuration boasts a versatile array of components, including cranes, rollers, cantilevers, and more, making it suitable for inspecting circumferential and longitudinal weld seams across various size specifications. Offering a spectrum of X-ray source options ranging from 160kV to 600kV, along with multiple layout schemes tailored to different needs, our systems are adaptable to diverse requirements. Furthermore, they seamlessly integrate with existing conveyor machinery or Daoqing's comprehensive system, catering to specific demands with unparalleled efficacy and precision.

Application scope:

Pressure Vessel Weld Seams

Boiler Cylinders

Pipelines

Welded Gas Cylinders

Vacuum Insulated Storage Tanks

Storage Tanks

Competitive Advantage:

Our system seamlessly integrates fast dynamic real-time imaging with static imaging capabilities,

providing unparalleled image quality through its cutting-edge high dynamic range digital flat panel imager (FP) and proprietary HDI technology from Daoqing Science and Technology.

Engineered for longevity and reliability, it guarantees consistent performance over extended periods of use.

HDI technology provides rapid image acquisition (0.3-1.3s) with high-definition clarity,

maintaining insensitivity to X-ray dosage and material thickness. Additionally,

the system is equipped with standard closed-circuit television monitoring and offers localized chip-level repair services for enhanced reliability and convenience.

DU104 DU104 S DU104 D
The X-ray tube is included internally The X-ray tube is external
Single-wall transmission Single-wall transmission Double-wall transmission
Workpiece
Diameter Ø ≥219mm ≥325mm ≤2,500mm
Length ≤13,000mm ≤20,000mm
Movement Detector
Circular weld seam Workpiece rotation Workpiece rotation Workpiece rotation
Longitudinal weld seam Workpiece movement Workpiece movement or synchronous movement of the X-ray source and detector Workpiece movement or synchronous movement of the X-ray source and detector
Stroke/Speed
Longitudinal Txaxis 13,000+mmSpeed 0-15 m/min 20,000+mmSpeed 0-15 m/min ∽Speed 0-15 m/min
Rotational Rx 360°, Line speed 0-15 m/min
Vertical Tz axis (Ø max/2)+ (Ø max/2)+ ≤1,500+mm
Tilted Ry - - ±15°
Focal length 350mm~700mm 350mm~700mm 350mm~3,000mm
X-ray source 160kV – 600kV(See DG series X-ray source)
Imaging Detector Digital Flat Panel
Input Window 204mm×204mm
Pixel 1024×1024 with a spacing of 200μm
Gray Scale Level 65,536(16bit)
Frame Rate 25fps – 100fps
Dynamic Range 88dB

Different names for the product

Different names for the product

Digital imaging detection system for pressure vessel welds

X-ray inspection system for pressure vessels

Pressure Vessel Weld Digital Imaging Inspection System

Pressure Vessel X-ray Inspection System

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