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DU105 Small Diameter Pipeline Welding Seam X-ray Digital Imaging Detection System

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Radial Weld Seam X-ray Digital Imaging Inspection System

Product Information

Place of Origin:SUZHOU CHINA
Brand Name:DOTHING
Model Number:DU105

Product Business Terms

Minimum Order Quantity:1
Price:USD $100,000
Packaging Details:Freight packaging
Delivery Time:3 months
Payment Terms:30% Advance charge,65% Payment for shipment5% Delivery payment
Supply Ability:Annual production of 20 sets

Main Purpose:

Internal Defect Detection System for Weld Seams in Small Diameter Pipes, Suitable for φ25-φ89mm, Single-Layer Wall Thickness 2.0-2.5mm

Product Introduction

The quality of weld seams in small-diameter pipes is crucial for ensuring the smooth operation of the entire system, making it a pivotal aspect of quality control. Batch rapid testing is an imperative requirement in this regard.

With over a decade of global supply experience in the small-diameter pipe weld seam detection industry and backed by the Suzhou X-ray Digital Imaging Technology Engineering Center, Daoqing Technology has emerged as a frontrunner in providing cutting-edge solutions for small-diameter pipe inspection systems. Our advanced DU105 solution offers rapid testing and CNC automation control processes, meticulously designed to deliver optimal detection rates with utmost simplicity in operation. Leveraging Daoqing Technology's state-of-the-art high-definition image processing technology (HDI), our system ensures unparalleled defect detection results, meeting the stringent inspection standards of JB/T4730 and ASME V for high-quality testing tasks.

The DU105 configuration comprises an X-ray source, imaging detector, protective chamber, and conveying and rotation machinery, making it suitable for weld seam detection across various size specifications ranging from Ø25 to Ø89mm in diameter and with single-wall thicknesses of 2.0-25mm.

Application scope:

Small-diameter pipes

Serpentine tubes

Pattern walls

Economizers

Power plant boilers

Boiler accessories

Competitive Advantage:

Automatic encoding and saving of images

One-click synchronization for easy initiation of imaging and rotation processes

Automatic cessation of imaging and rotation procedures

High-quality image results derived from Daoqing Technology's HDI technology

Original images are immutable

Longevity and high reliability in design

Daoqing's exclusive dynamic image floating window display feature enhances user experience.

Simultaneous display of stitched images on one screen for comprehensive analysis.

Automated generation of inspection reports in Excel format for convenient documentation.

Standard inclusion of essential components such as lead chamber, rotation tube mechanism, and closed-circuit monitoring ensures comprehensive functionality.

Designated shelf operation position for convenient handling and organization.

Offering localized chip-level repair services ensures prompt and efficient maintenance.

DU105 LSDU105 FPDU105 II
Small-caliber pipesØ25mm- Ø89mm
Imaging DetectorLine arrayDigital Flat PanelImage Enhance
Input Window160mm×∽204mm× 204mmØ 145mm
Pixel1884×∽ with a spacing of 83 μm1024×1024 with a spacing of 200 μm1024×1024
Gray Scale Level4096(12bit)65,536(16bit)4096(12bit)
Frame Rate fps, Speed ms1ms – 4000ms25fps30fps
Imaging modeUnwrapped imaging / Elliptical imagingElliptical imagingElliptical imaging
Rotation speedLine speed 0.1-2m/minLine speed 1-5 m/minLine speed 1-5 m/min
Imaging resolution  ≥4.5Lp/mm≥3.2Lp/mm≥3.2Lp/mm
sensitivityMeets JB/T4730-AB standardsMeets JB/T4730-AB standardsMeets JB/T4730-AB standards
X-ray SourceAppropriate maximum single-wall thickness (σ_max)Appropriate maximum single-wall thickness (σ_max)Appropriate maximum single-wall thickness (σ_max)
200kV (DG200MX)≤6mm≤8mm≤8mm
300kV   (LPX300)≤15mm--
225kV   (DG225)≤7mm≤10mm≤10mm
320kV   (DG320)≤17mm≤20mm≤20mm
System Control Console1,200×1,000mm, 65kg
Power1×220Vac,50Hz,9kVA
CollimatorLinear scan imaging deviceTwo-dimensional, two-piece electric collimatorTwo-dimensional, two-piece electric collimator


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