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Fully Automatic Wheel X-Ray Inspection System

Main Purpose:Fully Automatic Wheel Hub Internal Defect Online Detection System Suitable for Multiple Models.
Place of Origin:SUZHOU CHINABrand Name:DOTHINGModel Number:DU320

Product Business Terms

Minimum Order Quantity:1
Packaging Details:Freight packaging
Delivery Time:4 months
Payment Terms:30% Advance charge
65% Payment for shipment
5% Delivery payment
Supply Ability:Annual production of 20 sets

Product Introduction

Detecting internal defects in casted products is paramount for ensuring their quality and safety. Promptly identifying and removing every defective item serves as a crucial safeguard against potential safety risks.

Leveraging the expertise of the Suzhou X-ray Digital Imaging Technology Engineering Center and backed by over two decades of experience in digital imaging, Daoqing Technology stands as a premier supplier of industrial X-ray non-destructive testing systems. Our flagship solution, the DU320 online system, represents the pinnacle of defect detection efficiency, boasting rapid batch testing capabilities and fully automated inspection workflows meticulously crafted to optimize yield rates.

Equipped with cutting-edge digital flat-panel imagers and powered by Daoqing Technology's High Definition Image (HDI) processing technology, our system delivers unparalleled clarity in defect detection. Capable of discerning flaws in workpieces of varying shapes, sizes, and materials—including steel, aluminum, ceramics, composite materials, and rubber—it ensures thorough quality testing across the board.

The DU320 system features a standard five-axis C-arm structure with CNC control, enabling seamless transmission from any angle and direction required. Additionally, trays can be effortlessly added as needed, each bearing a unique identification code that facilitates precise tray localization and selection of the appropriate transmission process, tailored to specific X-ray parameters, transmission angles, and directions. With the capacity to accommodate multiple workpieces on each tray, our system offers unmatched versatility and efficiency in industrial inspection processes.

Application scope

Wheel hubAuto part
Cast parts (aluminum or steel)Aerospace components
Blade

Competitive Advantage

Resilient and dependable, our maintenance-free mechanical system is engineered to thrive in even the harshest environments. With CNC precision, all five axes and tray drives are meticulously controlled, ensuring optimal performance.

Experience enhanced efficiency with optimized speed and acceleration settings tailored to each axis. Our system offers versatile operation modes, including fully automatic, semi-automatic, and maintenance modes, catering to diverse needs.

Customize detection positions to your specifications through user-defined programming, empowering you to adapt effortlessly to evolving requirements. Accommodate various workpiece types on a single tray, maximizing flexibility and productivity.

Unleash the full potential of your inspection process with up to 256 programmable transmission points, allowing precise control over transmission angles and process parameters such as voltage and current.

Streamline tray replacement with four pneumatic doors, ensuring seamless workflow transitions in just 4 seconds. Monitor operations with ease through lead glass windows, maintaining visibility without compromising safety.

Built for longevity and reliability, our system is designed to withstand the test of time, offering enduring performance and peace of mind for your operations.

The maintenance door in the front large open room.

C-arm ensures optimal imaging quality and focal length consistency

Combining dynamic real-time imaging and static imaging functions.

High quality image effects are derived from high dynamic range digital flat panel imagers (FPDs) and Daoqing Technology's HDI technology.

HDI instantly (0.3-1.3s) obtains high-definition images.

HDI is insensitive to radiation dose and thickness parameters.

Depth value evaluation of HDI casting defects.

Optional defect automatic recognition function and automatic sorting device.

Localized chip level maintenance services.

At the forefront, a spacious maintenance door ensures easy access.

The C-arm guarantees optimal imaging quality and consistent focal length.

Offering both dynamic real-time imaging and static imaging functions.

High-quality imaging results stem from the utilization of a high dynamic range digital flat-panel imager (FPD) and Daoqing Technology's advanced HDI technology.

Experience instant high-definition images with HDI's rapid (0.3-1.3s) imaging capability. HDI remains unaffected by X-ray dose and thickness parameters, ensuring reliable performance.

Evaluate casting defects' depth with precision using HDI technology. Opt for additional features such as automatic defect recognition and sorting devices for enhanced efficiency.

Our system adheres to the stringent radiation protection safety standard GB18871-2002. Benefit from localized chip-level maintenance service, ensuring swift and efficient repairs.

Technical Parameter

 
DU320
160kV
225kV
Tray Size, Load Capacity
640mm×560mm,25KG
Lead room dimensions and  weight
2600(W)×2300(H)×2450(D) mm,about 4,000KG
Stroke/Speed
5 Axis
Longitudinal Tx axis
650mm, Speed 0-15 m/min
Transverse Ty axis
550mm, Speed 0-15 m/min
Vertical Tz axis
500mm, Speed 0-15 m/min
Rotational Rx
±60°, Rotation Speed 0-8 R/min
Tilted Ry
±60°, Rotation Speed7°/s
Focal length
~700mm
X-ray source
DG160
DG225
Focus (EN12543)
1.0/0.4mm, Power 1800W/800W
Imaging Detector
Digital Flat Panel
Input Window
204mm×204mm
Pixel
1024×1024 with a spacing of 200μm
Gray Scale Level
65,536(16bit)
Frame Rate
25fps – 100fps
Dynamic Range
88dB
System Control Console
1,200mm×1,000mm, 65kg
Power Supply
1×220Vac,50Hz,5kVA

Different Names for Products

Different Names for Products

Wheel Hub Non-destructive Testing (Online) Detection System

Wheel Hub Digital Imaging Detection System

Multi-degree-of-freedom Intelligent Wheel Hub Detection Equipment

Image display

Fully Automatic Automobile Wheel Hub X-ray Digital Imaging Inspection System

Fully Automatic Automobile Wheel Hub X-ray Digital Imaging Inspection System

Ready to talk to us?

Contact:Linda

Tel:0086-512-67508551

Phone:0086-19878953251

Email:sales@dothing.cn