Integrated Large Die Casting X-ray Digital Imaging Detection System_Product list-Dothing Technologies Co.,Ltd

Product Business Terms

Minimum Order Quantity:	1
Packaging Details:	Large machinery freight packaging / Customized wooden cases
Delivery Time:	4 months
Payment Terms:	30% Advance charge 65% Payment for shipment 5% Delivery payment
Supply Ability:	Annual production of 10 sets

Product Introduction

The DU312 is a state-of-the-art X-ray inspection system specifically engineered for the "Giga-casting" trend in the automotive industry. It addresses the challenges of detecting large, complex, and thin-walled parts with dimensions up to 2500×1500×700 mm.

Key Features:

High Efficiency: Equipped with dual robots and a dual-station layout, allowing for simultaneous detection and loading/unloading to maximize cycle time efficiency (approx. 110s for 20 points).

Flexible Manipulation: The 6-axis articulated robots ensure 360-degree coverage and optimal transillumination angles for complex structures.

Superior Imaging: Integrates a world-class COMET X-ray source (up to 450kV optional) and a large-format Varex flat panel detector to ensure high-resolution imaging for critical safety parts.

AI Intelligence: Powered by Dothing's XRIS software with ADR (Automatic Defect Recognition) based on AI deep learning, automatically grading defects according to ASTM E155/E2422 standards.

Application scope

Competitive Advantage

Technical Parameter

Model Number	DU312
Workpiece	Large-scale integrated die castings (e.g., rear floor, battery trays)
Workpiece Size	Max. 2500 × 1500 × 700 mm
Workpiece Weight	≤ 100 kg
Lead Room Dimensions (WHD）	Approx. 9500 mm × 8000 mm (Customizable based on site)
Lead Door	Automatic shielded door, interlocked for safety
Protection	Fully shielded lead room compliant with GB18871-2002; Leakage < 1µGy/h
Weight	Approx. 15,000 KG
Mechanical Transmission	6-axis Articulated Robots (Dual robots)
Manipulator Type	High-precision 6-axis Articulated Robot
Rotating Platform IN and Out Direction	Dual-station layout for simultaneous detection and loading
Horizontal Rotation	360-degree coverage via 6-axis robot manipulation
Focal Length (adjustable)	Flexible manipulation via Robot (FDD adjustable)
Manual Ejection Shaft	Automatic loading/unloading (Cycle time approx. 110s)
X-ray Source	DG160kV / 225kV / 320kV / 450kV (Optional)
Focus (EN12543)	1.0/ 0.4mm
Tube Voltage	5-450kv
Tube Current	0~30mA（large focal spot ），0~15mA（small focal spot ）
Radiation Angle	40°×30°
Power	800/1800/4500 W
Image Detector	Digital Flat Panel
Input Window	430 mm × 430 mm (17" × 17")
Pixel	3072 × 3072（139 μm）
Gray Scale Level	65,536(16bit）
Frame Rate	(High-speed dynamic imaging supported)
Dynamic Range	(High dynamic range for varying thicknesses)
Image Processing System	Industrial computer workstation
Image Processing Hardware	Industrial computer, high-speed image acquisition card
Image Processing Software	Dothing XRIS (with AI-based ADR function)
System Control Console	Integrated control station (Customizable layout)
Power Supply	3-Phase AC (Voltage customized to local site, e.g., 380V/400V/480V)
Maximum Power	Subject to final system configuration